3d Printing Service
At Davion Manufacturing, we provide access to a wide range of industrial grade 3D printing technologies designed to meet both rapid prototyping and low-volume production needs. Whether you require high detail visual models or functional engineering parts, we deliver precision and reliability with every print.
Our solutions are suitable for both time-sensitive concept development and demanding end use applications helping businesses accelerate product development cycles with efficiency and confidence.
If you are unsure which 3d printing process best suits your needs, our engineering team is here to advise you throughout the process.
Our 3d Printing Capabilities
FDM
(Fused Deposition Modeling)
FDM is a widely used 3D printing method known for its affordability and material flexibility. It works by extruding thermoplastic filaments layer by layer, allowing for fast and practical iteration of mechanical parts and enclosures. It’s ideal for early-stage prototyping, jigs and fixtures, and components that don’t require high resolution. A wide range of materials—such as PLA, ABS, PETG, and TPU—are compatible, providing both rigid and flexible part options.
SLS
(Selective Laser Sintering)
SLS uses a high-powered laser to fuse powdered thermoplastics, typically nylon (PA12, PA11, etc.), into robust parts without the need for support structures. It is particularly well-suited for functional prototypes, living hinges, and end-use products with complex geometries or moving parts. SLS parts are durable, chemically resistant, and have isotropic mechanical properties, making them a preferred choice for demanding engineering applications.
MJF
(Multi Jet Fusion)
Multi Jet Fusion produces highly detailed parts with excellent surface finish and consistent mechanical strength across all axes. It utilizes a fusing agent and detailing agent to selectively melt powder material, offering faster production speeds than SLS while maintaining superior resolution. MJF is ideal for small production batches, enclosures, connectors, and assemblies requiring fine detail and repeatable performance. The default material, PA12, can be enhanced with post-processing such as dyeing or smoothing.
SLA
(Stereolithography)
SLA provides the highest resolution among plastic 3D printing technologies by using a UV laser to cure liquid resin layer by layer. It is perfect for parts that require extremely fine detail, smooth surfaces, and tight tolerances—such as presentation models, dental molds, or master patterns for molding. While SLA parts are less suited to mechanical stress, their aesthetic and dimensional qualities are unmatched for visual prototypes and form-fit evaluations.
DLP
(Digital Light Processing)
DLP is similar to SLA but cures resin layers using a digital projector, enabling even faster build times while maintaining excellent detail and accuracy. It is particularly effective for small, intricate parts such as jewelry, miniatures, or microfluidic devices. The cured parts exhibit fine surface detail, sharp edges, and are ideal for precision applications where speed and aesthetics are equally important.
DMLS
(Direct Metal Laser Sintering)
DMLS is a metal 3D printing method that uses a fiber laser to selectively melt metal powder into dense, high-strength components. Materials include aluminum, stainless steel, Inconel, and titanium, making it an excellent choice for complex industrial parts that require performance under pressure or heat. DMLS is commonly used in tooling, aerospace, automotive, and medical sectors for geometries that are difficult or costly to machine conventionally.
EBM
(Electron Beam Melting)
EBM is a metal additive manufacturing technology that utilizes an electron beam to fully melt metal powder—typically titanium alloys—into functional components layer by layer. It operates in a vacuum, which reduces residual stress and makes it suitable for medical implants and aerospace components where material integrity and biocompatibility are critical. EBM parts often require post-machining and heat treatment, but offer excellent mechanical strength and internal structure control.
Rapid Innovation Through 3d Printing
Streamlined prototyping workflows
Design complexity without manufacturing constraints
Scalable production for functional end-use parts
Our Manufacturing Standards
Repeatable results
Reliable dimensional accuracy
End-use ready parts when needed
Industries
We’ve manufactured millions of parts for all sorts of applications,
but we’re especially knowledgeable in these areas.
Aviation
We manufacture precision aerospace components with critical tolerances and materials. As a result, our parts support commercial, defense and private aviation programs offering CNC machining, sheet metal fabrication, and surface finishes compliant with aviation industry needs and standards. Our top priorities in every aviation project are safety, reliability and performance.
Automotive
We supply high precision parts for automotive manufacturing including prototypes and production runs supporting OEMs, Tier 1s and Tier 2s with quick turnaround and high quality. We can manufacture brackets, structural parts that meet crash standards, housings and complex assemblies needing precision parts. Our teams are experienced in working with lightweight materials to meet advanced automotive requirements.
Medical
We provide manufacturing solutions for the medical industry including prototypes, enclosures, mechanical and electrical components. Our services comply with the strict medical manufacturing standards such as clean rooms to ensure bio-compatibility and precision. We have the ability to produce parts for diagnostic equipment, surgical instruments, and healthcare with confidentiality, cleanliness and traceability for each product.
Consumer
We offer expert services in consumer products with precision manufacturing for durable goods including customized electronic and mechanical systems, custom designed for your needs. Our capabilities include CNC machining, plastic injection and insert molding, 3D printing and all levels of cosmetic surface finishes. We help our clients accelerate their product development cycles from concept to production with high aesthetics and function standards focused on the projects.
Energy
We provide advanced manufacturing support for the energy industry, including renewable, traditional, and emerging energy technologies. Our capabilities enable the production of durable, high precision components for wind turbines, solar power systems, battery enclosures, and energy storage infrastructure. With our expertise in CNC machining, sheet metal fabrication, and component assembly, we help energy companies meet demanding performance, safety, and environmental standards. From prototyping to full scale production, our solutions empower energy innovators to build efficient, reliable, and sustainable systems.
Industrial
Davion Manufacturing, LLC serves a wide range of industrial sectors providing robust high performing components and systems. With experience in automation systems, heavy equipment, industrial robotics, and production machinery, our solutions help our industrial clients improve their system reliability, efficiency and operational flexibility through custom fabrication and large scale production.
What types of materials are available for 3D printing?
How accurate are your 3D printed parts?
Can I get surface finishing on 3D printed parts?
Yes. We offer a range of finishing services such as sanding, vapor smoothing, painting, bead blasting, dyeing, and more. The available options depend on the chosen printing material and part application.
Do you support batch production or just prototypes?
What file formats do you accept?
Most Commonly Asked Questions
